Case Studies

Compact Transmission Solutions for Grid Expansion and Uprating

Project Description

Multiple wind deflection have occurred since commissioning in 2000.Even through various anti-wind deflection methods, the wind deflections have not been completely reduced.

Design Condition

Pollution level : class e 
Wind speed: V=31 m/s 
Ice cover : C=5 mm

Benefits

After applying the composite cross-arm retrofit solution in 2016, all 59 towers completely solved the risk of wind-flashover.

Engineering Application

Commissioning Place & Date: 2016 
Number of CICA Towers: 59  (30 km)

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Project Description

The project area is characterized by dense vegetation and a large bird population, presenting issues such as insufficient ground clearance for the conductors, risks of bird feces flashover, and a constrained width of the line corridor.

Design Condition

Altitude: 2400 m (110kV) 2480 m (220kV); 
Pollution level : class c 
Wind speed: V=25 m/s (110kV) V=30 m/s (220kV); 
Ice cover : C=5 mm(110kV) C=10 mm (220kV);

Benefits

Corridor width reduced :1.2 m for 110kV project 
Corridor width reduced :1.6 m for 220kV project

Engineering Application

Commissioning Date : 2018 
Number of CICA Towers: 5+2

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Project Description

In this transmission line, due to the presence of certain buildings and trees, some towers face issues with insufficient clearance between the conductors and the ground.

Design Condition

Pollution level : class e 
Wind speed: V=44 m/s

Benefits

Corridor width reduced : 4.1 m (13%)  
Increase the ground clearance:2 m 
increase sag point to ground distance : 2.6 m (37%)

Engineering Application

Commissioning Place & Date: India, 2019 
Number of CICA Towers: 2

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Project Description

The existing 132kV S/C Panchram - Srikona transmission line crosses the Barak River, which has a flow width of approximately 300 meters and is also known as a "navigable river." According to information from AEGCL authorities, Tower No. 11 of this line collapsed during severe flooding in 2018, after which the line ceased operation.

Design Condition

Pollution level : class e 
Wind speed: V=55 m/s

Benefits

Reducing line modification costs 
Enhancing operational stability of the line 
Improving clearance

Engineering Application

Commissioning Place & Date: India, 2021 
Number of CICA Towers: 2

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Project Description

The Canadian company Altalink needed to increase the ground clearance of its 240kV double-circuit lattice tower to resolve land occupation issues. EMAGE replaced the traditional angle steel crossarm with a CICA structure, thereby addressing the insufficient conductor height above ground.

Design Condition

Wind speed: V=40 m/s 
Ice cover : C=10 mm

Benefits

Increase the ground clearance :  2.2 m 
The retrofitted CICA connects to the original tower at the exact same positions as the original steel crossarm, largely preserving the existing structural load-bearing mechanism and minimizing modifications to the current structure.

Engineering Application

Commissioning Place & Date: Canada , 2021 
Number of CICA Towers: 1

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Project Description

300MW Solar PV Plant 220kV Grid Connection Project (from AEPL Solar Plant to PGCIL Substation), with key client requirements including enhancing the stability of the transmission line, reducing the overall BOQ and initial capital cost, and achieving lower lifecycle costs.

EMAGE ultimately defeated five other EPC competitors with a bid of approximately 17.8 million and secured its first EPC project in India.

Design Condition

Altitude: < 500 m 
Pollution level : class d 
Wind speed: V=47 m/s

Benefits

Increase the ground clearance : 2 m 
ROW land reduction
Crop compensation reduction 
Reduction in overall project cost

Engineering Application

Commissioning Place & Date: India (Avaada), 2021 
Number of CICA Towers: 35  

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Project Description

The new 220/400kV multi-circuit transmission line runs parallel to an existing 220kV double-circuit line, resulting in a constrained corridor width for the new 220/400kV M/C line.

Design Condition

Pollution level : class e 
Wind speed: V=44 m/s

Benefits

Increase the ground clearance : 2 m 
Reduced ROW requirement : 3 m (by installing CICA on one side only) 
Reduced BOQ and ROW costs for the new line. 
Effectively increased power transmission capacity.

Engineering Application

Commissioning Place & Date: India (Adani), 2022 
Number of CICA Towers: 3

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Project Description

Transelec, Chile's largest grid company, encountered insufficient ground clearance of the conductor on the lowest crossarm during the construction of a 500kV transmission line.Additionally, since this line serves as a critical transmission line for the region, the retrofit work had to be carried out while the line remained energized, posing significant challenges to the project.

Benefits

Increase the ground clearance : 2 m 
Effectively resolved the issue of insufficient ground clearance 
Successfully completed live retrofit

Engineering Application

Commissioning Place & Date: Chile (Transelec), 2022 
Number of CICA Towers: 2+4

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Project Description

Spain's first implementation of CICA towers in a 220kV transmission line, located within an island.

Design Condition

Pollution level : class E 
Wind speed: V=31m/s 
Ice cover : C=0mm

Benefits

Increase the ground clearance : 3m 
Effectively resolved the issue of insufficient ground clearance 
Improve pollution resistance level and Successfully completed retrofit

Engineering Application

Commissioning Place & Date: Spanish (Canary), 2023 
Number of CICA Towers: 1

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